A automatic flow wrapping system is an automated packaging system that encloses products in flexible film. The machine forms a seal along the length of the pack and seals at both ends to create a closed package.Because of its shape, the finished package is commonly known as a pillow pack.Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for manufacturers processing high volumes of products.What Is the Flow Wrapping Process?A flow wrapping machine uses a continuous roll of flexible film to produce repeatable sealed packs.1. Products Enter the MachineProducts are carried into the machine by a conveyor or integrated feeding system.2. The Film Is Formed Around the ProductThe packaging film is shaped around each product as it moves through the machine.3. The Length Seal Is FormedThe film is sealed along its length to create a continuous tube around the product.4. End Sealing and CuttingEnd-sealing jaws close the package before cutting it into an individual pack.5. Pack ExitThe sealed package exits the machine and can then be stored, distributed or displayed.Why Use a Flow Wrapping Machine?Many manufacturers invest in flow wrapping machinery to increase production efficiency while maintaining packaging quality.High Production SpeedsDepending on the machine model and product dimensions, a flow wrapper may package several thousand items each hour.Repeatable Pack PresentationProducts pass through the same controlled sealing process. This can help keep retail packs neat and recognisable.Lower Operator RequirementsAn automated system reduces hands-on work throughout the wrapping process. Staff can therefore spend less time on repetitive packaging work.Protection During Storage and TransportA closed flow-wrapped pack provides protection from dust, damp conditions, contamination and physical contact during warehousing, handling and delivery.Flexible Packaging OptionsCurrent flow wrapping systems can handle a broad selection of product dimensions, shapes and film types.Which Products Can Flow Wrapping Machinery Package?The process can package products from several different sectors.Typical applications include: Biscuits Cakes, bread products and other bakery goods Chocolate and confectionery Fresh produce Selected frozen products Medical devices Pharmaceutical goods Personal care products Domestic and consumer products Hardware components Because it can package both food and non-food goods, flow wrapping is widely used across manufacturing industries.Flow Wrapping Film OptionsDifferent film materials can be used according to the packaging requirements.Available film options include: BOPP film Polyolefin packaging film Polyethylene (PE) PET film The correct material will be determined by the product type, storage period, presentation requirements and production setting.When Is It Time to Use Flow Wrapping Machinery?Many businesses move to automatic flow wrapping when manual packaging begins to restrict production.Signs that an upgrade may be needed include: Your required packaging output is rising Hand wrapping creates a production bottleneck Pack appearance or seal quality is inconsistent Greater consistency is required Labour costs are increasing A suitable flow wrapper can raise output and produce more uniform packaging.Key Flow Wrapper FeaturesSeveral factors should be considered when selecting flow wrapping machinery.Important features include: Packaging speed Supported product dimensions Fast and straightforward changeovers Photocell registration for printed films website Integrated date or batch coding Compatibility with automatic feeding systems User-friendly controls Reliable sealing performance Machine suitability will be determined by the items being packed, required output and expected business growth.Flow Wrapping Versus Shrink WrappingBoth systems package products in flexible material, although their operating methods differ.Flow wrapping machinery forms film around the product before applying length and end seals.With shrink wrapping, the product is enclosed in film that shrinks when it passes through a heat tunnel.The right method depends on the required appearance, product type and handling conditions after packaging.Flow Wrapping Machine IntegrationIn many cases, yes. Flow wrapping machinery can often be integrated with equipment already in use.The machine can work alongside feeding units, conveyor systems and labelling equipment. This allows manufacturers to increase packaging output without rebuilding the entire production process.Kempner Flow Wrapping SystemsKempner has supplied packaging machines and materials across the UK for over five decades.The available machinery includes horizontal and vertical flow wrappers for food and non-food applications.Available options include photocell registration, date or batch coding and machine configurations for specific production needs.Kempner also provides installation, commissioning, servicing and ongoing technical support. These services can help businesses keep equipment operating consistently.Questions About Flow Wrapping MachineryWhat Does a Flow Wrapper Package?A flow wrapping machine creates sealed film packs around individual items. These packs can protect products during storage, transport and retail display.Can Food Be Packaged with a Flow Wrapper?Yes, they are. Flow wrapping is widely used for many bakery, confectionery, snack and fresh-food applications. It provides secure and hygienic packaging.Can a Flow Wrapper Be Used for Manufactured Goods?Yes. Manufacturers use flow wrapping machinery for a range of healthcare, industrial and consumer products.How Fast Can Flow Wrapping Machines Operate?Operating speed depends on the machine and the product being packaged. Many high-performance machines can package thousands of individual items each hour.